CarSPIN Forums

Auto Talk => The Garage => Topic started by: 280Z Turbo on May 23, 2007, 10:01:30 PM

Title: Mk I Rabbit with super soft brake pedal
Post by: 280Z Turbo on May 23, 2007, 10:01:30 PM
I'm actually posting about my race team's 1980 Volkswagen Rabbit.

(http://broncomotorsports.com/photos/Gingerman_090106/020.jpg)

The pedal almost goes to the floor, but you can pump it up to get it more firm. We replaced the master cylinder and bled it a bunch of times, but it's still really bad. The master cylinder pushrod is adjusted properly.

I suggested checking the rear drums to see if the shoes were out of adjustment. Anybody know of anything else? :huh:
Title: Re: Mk I Rabbit with super soft brake pedal
Post by: Raghavan on May 23, 2007, 10:07:32 PM
Bad wheel cylinders that have too much slack so the pistons take a while to push the shoes out completely?
Title: Re: Mk I Rabbit with super soft brake pedal
Post by: 280Z Turbo on May 23, 2007, 10:09:35 PM
Quote from: Raghavan on May 23, 2007, 10:07:32 PM
Bad wheel cylinders that have too much slack so the pistons take a while to push the shoes out completely?

Sort of. There's an adjustment on the rear wheel cylinders. If the shoes are too far away from the surface of the drums you have to pump the brakes up to get enough fluid back there to expand them that extra distance.
Title: Re: Mk I Rabbit with super soft brake pedal
Post by: Raghavan on May 23, 2007, 10:11:16 PM
So it's the wheel cylinders then? I think that'd make sense. Too bad they're a PITA to replace.
Title: Re: Mk I Rabbit with super soft brake pedal
Post by: 280Z Turbo on May 23, 2007, 10:14:19 PM
Quote from: Raghavan on May 23, 2007, 10:11:16 PM
So it's the wheel cylinders then? I think that'd make sense. Too bad they're a PITA to replace.

No, if that was the case (and we don't know that it is), then the cylinders would simply have to be tightened.

Wheel cylinders are easy to replace, BTW.
Title: Re: Mk I Rabbit with super soft brake pedal
Post by: Raghavan on May 23, 2007, 10:16:04 PM
You can tighten wheel cylinders? :huh: I didn't know that. I'm still a n00b mechanic though.
And I thought it was a bit of a PITA to replace on a VW Bus. :huh:
Title: Re: Mk I Rabbit with super soft brake pedal
Post by: Raghavan on May 23, 2007, 10:17:14 PM
Oh, and is the Rabbit in tripod mode in that pic? :rockon:
That's so cool!
Title: Re: Mk I Rabbit with super soft brake pedal
Post by: 280Z Turbo on May 23, 2007, 10:19:29 PM
Quote from: Raghavan on May 23, 2007, 10:17:14 PM
Oh, and is the Rabbit in tripod mode in that pic? :rockon:
That's so cool!

It has a tendency to do that. It has a BIG rear sway bar.

It was doing it tonight.
Title: Re: Mk I Rabbit with super soft brake pedal
Post by: Raghavan on May 23, 2007, 10:20:31 PM
Don't big rear swaybars make FWD cars lift oversteer?
Title: Re: Mk I Rabbit with super soft brake pedal
Post by: 93JC on May 23, 2007, 10:27:38 PM
Brake lines?

I think that's one of the first things I'd check. The rubber lines to the wheels moreso than the steel lines. If they're original, OEM lines they've probably gone to shite. Stainless, braided lines FTW!
Title: Re: Mk I Rabbit with super soft brake pedal
Post by: 280Z Turbo on May 23, 2007, 10:29:19 PM
I think they are stainless braided, but I will check.
Title: Re: Mk I Rabbit with super soft brake pedal
Post by: JWC on May 24, 2007, 04:30:30 AM
I don't think you really tighten the wheel cylinders themselves, you adjust shoes which decreases their amount of travel.  Usually, there is an access hole for the star wheel adjuster on the backing plate.  Take a flat screw driver, or brake adjustment tool (looks like a flat head screw driver with a bend in it) and adjust the shoes till the wheel will not spin.  Then, back it off slightly until it has just a little drag to it.
Title: Re: Mk I Rabbit with super soft brake pedal
Post by: 280Z Turbo on May 24, 2007, 04:44:50 PM
I know how to do it...I've done it many times myself.

I'm asking what could it be other than that?
Title: Re: Mk I Rabbit with super soft brake pedal
Post by: S204STi on May 24, 2007, 05:55:11 PM
Leaking wheel cylinders could do it.  Not sure if the vacuum assist would cause an issue like the one you mention, but maybe... :huh:
Title: Re: Mk I Rabbit with super soft brake pedal
Post by: JWC on May 24, 2007, 06:08:29 PM
Quote from: 280Z Turbo on May 24, 2007, 04:44:50 PM
I know how to do it...I've done it many times myself.

I'm asking what could it be other than that?

Sorry, I was responding to Rag saying to "tighten" the wheel cylinders.


If you have already bled the brakes (and I don't mean just the master cylinder), I'd do as Ringe said and check for a leaking wheel cylinder (or two). 

If nothing seems obvious, I'd suspect a defective master cylinder and exchange it.
Title: Re: Mk I Rabbit with super soft brake pedal
Post by: 280Z Turbo on May 24, 2007, 07:45:44 PM
Those guys don't think it's the rear drums, but we'll see on Saturday.

I'll let you know what happens.
Title: Re: Mk I Rabbit with super soft brake pedal
Post by: 280Z Turbo on May 29, 2007, 09:54:04 PM
We adjusted the brake pedal pushrod fork. The only problem was that the stopper was missing, so the pedal stuck out rather far.

Much better than it was before.
Title: Re: Mk I Rabbit with super soft brake pedal
Post by: S204STi on May 29, 2007, 09:59:46 PM
Cool!